Brake fluid

The brake fluid must transmit the pedal force applied by the driver of a car to the wheel brakes. As soon as the driver presses the brake pedal, the force from his foot is exerted on the brake servo the via the pedal...

Safety

If the boiling point of the brake fluid has dropped to too low a value due to high water content, there will be a risk of vapour locks forming in the brake system. The compression of these vapour locks can lead to the total failure of the brake system. The brake pedal can be pressed right down to the floor but the vehicle brakes will not be applied.

With safety in mind, for this reason it is of vital importance to have the brake fluid tested annually and changed at the prescribed intervals. The brake lines and brake hoses should also be inspected as part of this check and replaced in the event of damage.

Function

The brake fluid must transmit the pedal force applied by the driver of a car to the wheel brakes. Bremsflüssigkeit TRWAs soon as the driver presses the brake pedal, the force from his foot is exerted on the brake servo the via the pedal. The master brake cylinder converts the amplified foot force into hydraulic pressure. This hydraulic pressure is then transmitted to the wheel brakes via brake lines and brake hoses. The brake fluid acts as a transmission medium in this process.

Requirements

It must meet strict requirements.

For example:

  • It must not damage rubber seals. 
  • It must protect the components of the brake system against corrosion and wear. 
  • It must be temperature-resistant.

This is because some of the heat generated during braking is transferred to the brake fluid. ThisBremsflüssigkeit Bosch results in high temperatures which, in extreme cases, can cause the brake fluid to boil. However, when the brake fluid starts to boil, the brake pedal slackens and the braking power drops significantly. When brake fluid boils, vapour locks are produced that can be compressed. Brake pulses are no longer sent to the wheel brakes, the brake pedal goes all the way to the floor and that dreaded moment when nothing happens at all occurs.

The viscosity

The viscosity of the brake fluid is also very important. It is viscosity which safeguards the function of variousbrake fluid ATE brake systems. In modern control systems such as ABS or ESP®, very low viscosity is a prerequisite for absolutely reliable control processes in fractions of seconds. The hydraulic units in these systems have numerous small bores and channels, some of which are smaller than the diameter of a human hair. Selecting a brake fluid with the wrong viscosity can have fatal consequences for the function of modern brake systems.

The boiling point of a brake fluid

It is for this reason that the boiling point of a brake fluid is so important. We speak in terms of the dry boiling point and the wet boiling point.

The dry boiling

The dry boiling point describes the property of a new brake fluid that is still in its sealed container. It is usually between 240°C and 280°C.

The wet boiling point

On account of its composition, brake fluid has hygroscopic properties. This means that it draws in moisture from its surroundings, primarily through the brake hoses. As a consequence, the water content of the brake fluid increases over time and the boiling point drops. The temperature known as the wet boiling point is reached at a water content level of 3.5%. Once this point in time has been reached, the brake fluid must be changed.

The actual boiling point of the brake fluid can be determined in a garage using a test device. This test should be carried out annually. To safeguard the function of the brake system, the quality of the brake fluid must meet the specifications defined by the vehicle manufacturer. Furthermore, the prescribed intervals for changing the brake fluid must be observed.

Boiling points and viscosity by DOT

Minimum requirements for brake fluids have been defined by the United States Department of Transportation (DOT) based on FMVSS 116 (FMVSS stands for Federal Motor Vehicle Safety Standard). The classes in the standard are differentiated on the basis of dry and wet boiling point, as well as viscosity.

Boiling points to DOT standard:

TypDry boiling point in °CWet boiling point in °CViscosity in mm2/sec
DOT 32051401.500
DOT 42301551.800
DOT 5.1260180900 

Different types of brake fluids

The following brake fluids are widely available on the market:

DOT 3 brake fluids
DOT 3 brake fluids are often found in older vehicles. Mixing DOT 3 fluids with other brake fluids is not recommended.

DOT 4 brake fluids
DOT 4 brake fluids have a higher boiling point; they are usually used in the latest vehicle models. For vehicles with electronically controlled brake systems such as ABS or ESP®, some manufacturers supply brake fluids based on DOT 4 but with lower viscosity. They are sold under such names as "DOT4 Plus", "DOT4 Pro" or "DOT4 HP".

DOT 5 brake fluids
DOT 5 brake fluid is a silicone-based fluid which is typical of the American market. It must not be confused with

DOT 5.1 brake fluids
DOT 5.1, which is manufactured based on minerals (glycol-based). DOT 5.1 brake fluid is compatible with the DOT 3 and DOT 4 types. Its outstanding water-holding capacity means that the drop in the boiling point is minimal. This fluid is ideal for extreme operating conditions and drivers who are fans of motor racing.

The mineral-based hydraulic fluids used by some vehicle manufacturers (e.g. Citroen) are not usually categorised as brake fluids. They must not be mixed with DOT brake fluids. DOT brake fluids can be recognised by their fluorescent green/yellow colour.

Environmental protection

Brake fluid should be stored in its original packaging. Storage time can be maximised with a closed airtight container kept in a cool, dry and well-ventilated location. Empty containers and spent brake fluid must be disposed of properly. Spent brake fluid is special waste. Therefore, it must be put into a special disposal system, where it will either be recycled or reused in the chemical industry.

  • Fluid that is hazardous to water
  • Must not be put into drains, sewers or similar, 
  • Not subject to the requirements of spent oil legislation, 
  • Must not be added to spent oi.

Depreciation

High water content in brake fluid causes corrosion in a brake system. Brake lines, brake pistons and brake cylinders then reduce the braking effect and must be replaced at significant cost. Therefore, replacing the brake fluid on a regular basis will help to retain the value of the brake system and the vehicle. It should also be noted that spilt brake fluid can damage paintwork and all plastic parts. To prevent this, wash away any spillages with plenty of water.

  • ATE SL 6
    Ate brake fluid
  • Bremsflüssigkeit Gruppe
  • Bremsflüssigkeit
    Brake fluid by TRW

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